Metal Molding Green Sand Casting

  • Description
Product Detail

After preparing the sand mould, and the metal has reached a molten state in the crucible, it is then ready to pour. When the crucible full of molten metal is carefully removed from the furnace with a pair of special lifting tongs and placed into a well designed pouring shank, wearing the proper safety gear you take hold of the pouring shank which cradles the crucible, then quickly pour the molten metal into the sprue of the sand mould. After the metal cools down, the mould boxes can be pulled apart to reveal the bright new metal art casting - vintage car or motorcycle part, or perhaps a reproduction part for an old machine of some kind, the things that you can make with metal casting is endless.

1

material

Copper  alloy, aluminium alloy, stainless steel, ordinary carbon steel, heat resistant steel, high chromium alloy, high nickel alloy, hartz alloy, etc.

2

process

sand   casting, precision casting, investment casting, lost wax casting, die  casting, forging, stamping, machining etc

3

machine

lathe, CNC, drilling machine, milling machine, boring machine, planting machine, machining center etc.

4

tolerance

casting:0.5mm,  machining:0.05mm, finish machining:0.005mm

5

capacity

max diameter:1M, max weight:200KG

6

surface treatment

powder  coating, painting, spraying, galvanization

7

standard

JIS, ANSI, DIN, BS, GB

   

Casting   material

Thickness

Length

Length/width(ratio)

Wood

casting’s  thickness+  contraction rate

10mm-3m

=100

Aluminium

3.0mm



Steel

2.5mm



Copper

2.5mm



  

Parts type

The extent of the

quartz sand(mm)

The compressed air pressure (mpa)

=3   mm thick large iron and steel parts

2.5~3.5

0.3~0.5

1 ~ 3 mm   thick medium steel parts

1.0~2.0

0.2~0.4

Small thin   brass casting

0.5~1.0

0.15~0.25

= 1   mm thick steel sheet metal parts, aluminum alloy parts

=0.5

0.1~0.15


Our production ability :

Our factory has 5 large sand casting production line ,30 small sand casting foundry work platform, 2 sand casting workshop, the biggest can complete 100 kg/pc casting; A casting workshop equipped with 6 sets of gravity casting equipment. A die casting workshop equipped with 180 t - 500 t die-casting machine and the one machining workshop equipped with three axis machining center, three sets of CNC lathe, CNC milling machine two units, large drilling machine with two; we have 1 unit 150kg intermediate frequency electric stove,2 units 3T intermediate frequency electric stove,1unit high frequency stove, etc.

Quality and testing ability:

At the same time we also have three coordinates, one laboratory can be effective detection of the product size; A surface treatment workshop equipped with 30 polishing platform, shot blasting machine 2 sets, including one for big shot blasting machine; A plastic spraying workshop, equipped with large plastic spraying equipment, all plant at the same time have their own independent heat treatment equipment, pressure test equipment and independent composite sand cores manufacturing plant. also has our own casting mould with low cost,high efficiency production.if it is the complicated one, we'll let our cooperated professional mould factory to do. we can finish 5 tons production work every day.



If there's any question, please feel free to contact us, thanks.

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Xi'an GX Mechano-Electronic Co.,Ltd

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