Item:GRA-100/J(2000BPH) Filling Line

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Description

Product Detail

Green-Aqua Equipment & Electrical Co.,Ltd, with professional water filling machine factory, is one of the best China water filling machine manufacturers, welcome to wholesale products from us.

1200-2000BPH Automatic 3/5Gallon Bottle Water Bottling/Water Filling Machine Line
Item:GRA-100/J(1200-2000BPH) Line
Character&function

English&other language operation menu

PLC control system,Sensitive optical detection system;

Important components are from Europe,America or Japan

Any errors happened on line, can set automatic production line to shut down and alarming.

The entire line of production efficiency>=99%?

Standard Configuration:

Full body 304SUS316L,Including pipes

All motors,water pumps are fully enclosed to avoid leakage water

Omron PLC from Japan

Full automatic feeding bottle system

Automatic flushing and drainage systems(flushing pressure:2-3kg)

Full automatic interior washing Bottle machine(keep temperature&quick reflux device to keep energy saving)

Rotating filling machine(With plug-in fully enclosed atmospheric rotation filling process

Integrated into sending cap,cap management,capping into one

Automatic dispensing cap(centrifugal type exhaust mechanical mechanism)

Heating shrinking machine:electronic detection, steam heating to keep energy saving

Ultra-thin LGP Light inspection

linear Pail (linear recirculating walking, Japan imported spring the chain

Automatic Decapping Machine

Name	Parameter	Qty	Brand
Decapping cylinder	SC63×100-S	2pcs	Airtac,taiwan
Clapping cylinder	SDA-50×20-B	2pcs	Airtac,taiwan
Bottle stopper cylinder	SC32×50-S	2pcs	Airtac,taiwan
Solenoid valve	3BD-5CB-02	1set	China
Photoswitch	S3Z(Retroreflective	1pcs	datasensor
Dimension	800(L)X500(W)X1800(H)mm
Air consumption	0.3m³/min/0.6-0.8mpa
Material(304SUS)	Main machine frame:50X50X2.0mm; Panel:1.5mm,SUS304

Automatic Outside Washing Machine

Name	Parameter	Qty	Brand
PUMP(Alkaline washing)	CHL2-20/0.37KW	1pcs	CNP,China
Pump(drinking water)	CHL2-20/0.37KW	1pcs	CNP,China
Motor reducer	NMRV063,I=10 0.55Kw	1pcs	Italian joint venture
Motor reducer	NMRV050,I=30 0.37Kw	1set	Italian joint venture
Stroke switch	JLXK1-411	1pcs	Omron,Japan
Electrical components	AC contactors, relays, etc	1set	Schneider
Brushes	Centre brush:1pcs,side brushes:4pcs,botton brush:3pcs	1set	China
Heating tube	3KW	2pcs	China
Installed power	8.0KW
Dimension	1900(L)x 1350(W)x1850(H)mm
Material(304US/316L)	Machine frame:50x50x2.0mm Panel:1.5mm, SUS304 Alkaline water tank:2.0mm(thickness), SUS316L

Feeding Bottle Machinesimple robot (cylinder drive),
when the electric eye sensor detects the bottles sent from the outside washing machine by the conveyor, the robot began to
work :to transfer the bottle into the feeding bottle machine from the conveyor,then the flip cylinder to work to move the empty
bottle into inside washing bottle machine.

Name	Parameter	Qty	Brand
Count bottle stopper cylinder	MAL32-50	2pcs	Airtack,Taiwan
Photoswitch	PA18CSR30NA	1pcs	SwitzerlandJiale
Feeding bottle cylinder	MAL40*75	1pcs	Airtack,taiwan
Protect bottle cylinder	MAL32*100	1pcs	Airtack,Taiwan
Feeding bottle cylinder	SU50*250	1pcs	Airtack,Taiwan
electrical components	AC contactors, relays, etc	1set	Schneider
Dimension	2800(L)x1000(W)x2500(H)mm
Material(sus304)	Machine frame:80x80x2.0mm; Panel:1.5mm; SUS304

Interiro bottle Washing,automatic Dispensing Bottle for filling machine
Washing bottle station 1:recycle water washing to remove the dirt,impurities to avoid to the next procedures
Washing bottle station 2:Isolated drip dry
Washing bottle station3-5:

heating temperature,add alkaline washing adopt electrical heating tube:36Kw,can reach 65?to remove the dirt inside the bottle

Heating tank with double stainless steel, sandwiching cotton insulation, thermal insulation treatment to increase flushing pipes

Quick return structure, effectively prevent the thermal diffusion and energy conservation;

Station is equipped with ventilation ports above can drain away the fog;

high pressure washing, water pump placed outside the body, overall nice, easy repair and maintenance. )

Washing bottle station 6:recycle water washing((?remove the left alkaline solution?lower temperature of the bottle
to avoid bottle broken etc)

Washing bottle station7:Isolated drip dry

Washing bottle station8-10:High concentration disinfectant solution washing(including: bottle mouthimmersion disinfection device).Disinfectant solution recycle washing to kill microorganisms, bacteria etc.Adopt high pressure water washing

Washing bottle station11-13:low concentration disinfectant washing. Disinfectant solution recycle washing to kill microorganisms, bacteria etc.Adopt high pressure water washing

Washing bottle station:14-15:Action stations(recover residual disinfectant to reduce production costs and improve disinfection, sterilization effect)

Washing bottle station16-17:sterile water washing(including: bottle mouthimmersion disinfection device)
Adopt high pressure water washing

Washing bottle station18:Isolated drip dry

Inside washing machine(Independent flush tank)

heating temperature,add alkaline washing adopt electrical heating tube:36Kw,can reach 65?to remove the dirt inside the bottle

Heating tank with double stainless steel, sandwiching cotton insulation, thermal insulation treatment to increase flushing pipes

Quick return structure, effectively prevent the thermal diffusion and energy conservation;

Station is equipped with ventilation ports above can drain away the fog;

high pressure washing, water pump placed outside the body, overall nice, easy repair and maintenance. )

Automatic Water Filling Machine(1200BPH)

Filling heads:10 heads

a)Composed of main driving,filling tank,filling parts, bottle input&output start wheel ,bottle lifting device etc.

stable working, Continuous operation, high efficiency, filling no spray, no water, to ensure that the ozone

concentration, health and safety. There is no instant pressure generating to bottles to extend around 40%

of the bottle life-span. self-compensating PTFE seals to ensure precise filling level.

b)Filling machine frame chassis made from high quality carbon steel welded, rust-treatment and spraying

the surface with high-quality stainless steel table

c)Normal pressure Filling ,built-in exhaust, no pressure filling, no return water to reduce waste emissions.

d)PLC control

Name	Parameter	Qty	Brand
Filling valve	SUS316L	10sets	china
motors	Y10012-4 /1440RPM	1set	China
Reducer	WPWK0-80,I=1/60	1set	China
Transducer	TD-E740-3.7K-GHT	1set	Delta,taiwan
Electrical components	AC contactors, relays, etc	1set	Schneider
Installed power	6.0KW
Dimension	2200(L)x2000(W)x2700(H)mm
Material(sus304)	Filling tank: bottom panel:8.0mm; Side panel:3.0mm,SUS304

Sending cap/washing cap/capping machine

(1)caps are sending into management cover plate quantified by wind,then make the caps order and sending

caps work

(2)ordered caps are sending to the washing cap machine inlet and then disinfection rinse by cylinder

(3)disinfectant solution and product water washing for caps to ensure caps more clean

(4)Management cover device as an external drive type, effectively prevent water splashing and flooding

(5)talian management/hanging cap technology to suitable bottle height error+ /-5mm,. ,Release button is

not involved in the cover.

(6)Crawler device to capping cap to ensure cappig accurate, gland uniform intensity,

(7)PLC Control

Name	Parameter	Qty	Brand
Sending cap machine	NMRV050/I=80/0.75Kw	1set	Italian joint venture
Reducer	NMRV040/I=40 0.37Kw	1set	Italian joint venture
Chemical washing cap pump	CHL4-20/ 0.55KW	1pcs	CNP,China
Pure washing cap pump	CHL4-20/ 0.55KW	1pcs	CNP,China
Push cap cylinder	MAL32-100	1pcs	Airtac,
Photo switch	PA18CSR04NA	1pcs	switzerland
Low voltage electrical components	AC contactors, relays, etc	1set	Schneider
Press cap motor reducer	NMRV040i=50 0.55Kw	1set	Italian joint venture
Installed power	2.5KW
Dimension	2000(L)x800(W)x2560(H)mm
Material(303SUS)	Frame:50x 50x2.0mm;panel:1.5mm; Water tank:2.0mm,SUS316L

Light inspection&Automatic steam shrinking machine

Product tank connected to the water pipes.electric water level control float preset level. the electric heater for heating the water in the kettle, when it reaches the preset value (4-7 atm adjustable), the pressure control will be given off detection

circuit electrical signals, control circuit heating power off immediately. (This process is about 10-20 minutes or so) at this time the steam temperature of 140-170 ? at this time the machine can start working. When the barrel through the steam

under the hood when the scattering, photoelectric sensors sensitive to barrel through the main control circuit immediately open the steam solenoid valve, electric steam kettle occurs in the upper chamber pressure steam from the steam temperature

scattering lower the shroud on the barrel of the neck heating ejected complete shrink film three security safety device to ensure high-pressure autoclave occur more secure

b) high pressure gas reservoir, the heat is more focused and efficient, completely avoid the contraction of negative phenomena;

c)automatic control to save energy,the jet steam, do not do not spray, automatic power-off

Name	Parameter	Qty	Brand
Heating tube	3Kw	2pcs	China
Solenoid valve	AC220V 1/2"	1set	Schneider
Low voltage electrical components	AC contactors, relays, etc	1set	Schneider
Installed power	6.0KW
Dimension	1100(L)×850(W)×1500(H)mm
Material(SUS304)	Farme:50×50×2.0mm;panel:2.0mm;

Linear Bagging Machine

Adopt speed-down motor driving.Machine will lift bottle more higher to bagging by person

Name	Parameter	Qty	Brand
Chain		1pcs	Japan
Motor reducer	MRV050i=40 ,0.55Kw	1pcs	Italian joint venture
Stopper cylinder	MAL32*50	2pcs	Airtac,taiwan
Low voltage electrical components	AC contactors, relays, etc	1set	Schneider
Power	1.0KW
Dimension	2000(L)x600(W)x1500(H)mm
Material(304SUS)	Main machine support panel:3.0mm; Panel:1.5mm; SUS304

Stacker

Automatic control, manual handling tray, automatic feeding bottle, grab bottle automatic palletizing, manually setting up partitions,automatic pile.

Labors take a tray into the designated delivery location.

The bottles will be arranged into 4rows through pneumatic device(4 bottles/rows,adjustable as per customer request), grab bottles agencies will catch bottle to place on a tray,.after stacking ready,then manually setting up a partition into the stack, and then repeat the same procecdure

Name	Parameter	Qty	Brand
Reducer	NMRV050 i=100, 3.0Kw	1pcs	Italian joint venture
Cylinder	SU63*35	4pcs	Airtac,Taiwan
Low voltage electrical components	AC contactors, relays, etc	1set	Schneider
Colorful touch screen	7”	1pcs	China
Power	5.0KW
Diemension	1700(L)X1400(W)X2800(H)mm

Full line Conveyor system

Material is sus304,legs, chain plates and rails are made of imported brushed 304 stainless steel

Enclosed design for drive motor reducer design, conveyor smooth operation,

Name	Parameter	Qty	Brand
Motor reducer	NMRV	4pcs	Italian join ventur
Conveyor	21.5M,SUS304
Conveyor side panel	Thickness:2.0mm, SUS304
Conveyor rails	Frame: 25131.2mm ,SUS304
Conveyor collect water tray	Thickness:1.2mm,SUS304