High Current Rectifier for Furnace Vacuum Furnace Acheson Furnace Plasma Furnace

High Current Rectifier for Furnace Vacuum Furnace Acheson Furnace Plasma Furnace

1. High Power SCR Rectifier Systems For Furnace Applications

The high power SCR rectifiers are used for various DC furnace where DC power supply is needed, including all kinds of vacuum resistance furnace, vacuum arc furnace, plasma furnace etc. for melting of Titanium, Zirconium, Niobium and Vanadium, Tungsten, Molybdenum, metals difficult to dissolve, high temperature alloy and alloy steels.

2. Rectifier Features

• Robust and Reliable Power to run your 24/7 processes.

• DC reactors and low ripple available

• Latest safety features

• Design to all types of environments and contamination, design to seismic zone and altitude

• Remote monitoring via PLC, all types of PLC's available for ease of interface to customer systems

• Microprocesser based digital controller

• On Load Tap Changer available

• 2mm thick cold-rolled steel sheet enclosures, spay painted

• Transformer design dry, water or oil type

• High Efficiency units with low operating temperatures

• Superior short circuit withstand

• Mutliple DC current measurement types available

• Harmonic studies available

3. Technical Design Advantages of the Rectifier 

• High reliability design, components selection, topology, protection system, anti-interference measures, fully dynamical experiment ensure high reliability.

• Main circuit design, symmetric layout reduce loss and EMI effectively.

• Choosing fully floating, low forward conducting voltage drop thyristors, reduce thyristor loss, increase system efficiency and save energy.

• Pulse transformer adopts high frequency magnetic core, using high frequency pulse group triggering and strong triggering to ensure thyristors consistent triggering.

• Through thyristor’s reasonable triggering angle to improve power factor.

• Multi-pulse configurations available, 6,12,18,24,36 or more pulse output available.

4. Technical Specifications of the Rectifier 

• Input voltage: 380V, 415V, 480V, 6kV, 10kV

• Output power: DC up to 50MW.

• Constant current accuracy: =±0.5%.

• Constant voltage accuracy: =±0.5%

• Efficiency: =98%

• Power factor(cos phi): =0.87

• Ripple=5% at rated value

• Control: constant current control

• Control mode: local control and remote control

• Cooling method:

    Thyristor: forced air cooling or water cooling
    Transformer: dry type or oil immersed.

• Load grade: type?, full load long time running.

• Structure feature: front door and side door could be open for maintenance.

• Protection degree: IP54, avoiding corrosion to components inside cabinet.

• Paint finish: RAL7035 or custom design

Control mode
Setting, display and operation of rectifier is realized locally or remotely.
Local control

• Start, stop, current/voltage regulation, output current, voltage display, fault alarm etc. Equipped with analog or digital voltmeter and ampere meter.

• Local operation: main circuit ON button, main circuit OFF button, local/remote control switch, constant current/voltage switch, emergency stop button.

• Local alarm: water pressure, overload, thyristor overheat etc. with audible-visual alarm.

• Local display: DC output voltmeter, ampere meter.

• Local setting: reference value setting.

Remote control

• Remote setting: current reference value signal (4-20mA or 0-10V signal)

• Remote operation: output enabling signal.

• Remote display: DC output voltmeter(4-20mA or 0-10V signal), DC output ampere meter.

Protection function

• When the rectifier works under constant current, it has overvoltage protection also with protection value 110% of rated output DC voltage(adjustable).

• When the rectifier works under constant voltage, it has overcurrent protection also with protection value 110% of rated output DC current(adjustable).

• Cooling water pressure protection: when water inlet pressure is lower than setting value, the rectifier alarms.

• Thyristor overheat protection: when thyristor is overheat, the rectifier alarms.

• When overload(overvoltage, overcurrent), thyristor overheat and water inlet pressure protections happen, the rectifier will alarm and be stopped operation automatically.

Looking for high current rectifier for furnace vacuum furnace acheson furnace plasma furnace? Green Power Technology is one of the professional manufacturers and suppliers. We have been dedicated to this field for over 20 years and already exported products to India, USA, Germany, etc. Equipped with a productive factory, we warmly welcome you to buy our high quality products made in China at competitive price or try our customized service.