Alloy Spheroidal Graphite Iron Rolls

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Product Detail

Equipped with one of the best alloy spheroidal graphite iron rolls brands, Kaida Roll Group is one of competitive alloy spheroidal graphite iron rolls manufacturers and suppliers in China, welcome to visit our website.

Alloy Nodular Cast Iron Rolls (SG)

These rolls are characterized by spherical graphite.Its mechanical properties are similar to that of alloy indefinite chilled rolls except that its strength is higher than the latter.They can be produced by static casting.

Speaking of static casting, there’re two type of static process

No.1, Monobloc Static Cast Roll

Definition:   

-Single pour casting rolls employ the same chemical content, i.e. Barrel and Neck.

-To achieve the different requirement of hardness, strength, and metallurgy by the means of controlling the freezing rate of molten iron

Material Application:

Material:

Stands:

Hardness:

SGP

Roughing

45 – 50 Shore

SGP

Intermediate

50 – 65 Shore

ACS/Steel/Base steel

Roughing

35 – 45 Shore

Base steel/Graphite steel

Intermediate/Finishing

50 – 55 Shore

SGA

Intermediate/Finishing

63 – 68 Shore

SGA/Mo (Heat Treatment)

Intermediate/Finishing

70 Max Shore

NCC (Heat Treatment)

Roughing

45 – 55 Shore

AIC

Finishing

63 – 68 Shore

Hi Cr

Intermediate/Finishing

55 - 65 Shore

Pros and Cons:

Pros:

Cons:

Low cost

Max hardness is limited

Easy production

Strength of neck is limited

Material already exists

Hardness drop is large

Common material


Easy machining


Large diameter


No.2, Composite Static Cast Roll

 

Step 1, molten iron pours into outer shell

Step 2, after solidification of outer shell molten iron; add molten iron to the core, the overflow molten iron can be reclaimed.

Definition:

-The chemical content of barrel work layer is different from core and neck

-The properties of this type of rolls depends on chemical content, the cooling rate of both are also critical    

Pros and Cons:

Pros:

Cons:

Common material applicable

Higher cost

Max hardness is higher

Core material selection limited

Hardness drop is smaller

Neck strength is limited

Chemical Composition %

Symbol

C

Si

Mn

Cr

Ni

Mo

Mg

SG?

2.90-3.60

0.80-2.50

0.40-1.20

0.20-0.60

-

0.20-0.60

=0.04

SG?

2.90-3.60

0.80-2.50

0.40-1.20

0.20-0.60

0.50-1.00

0.20-0.80

=0.04

SG?

2.90-3.60

0.80-2.50

0.40-1.20

0.30-1.20

1.01-2.00

0.20-0.80

=0.04

Prosperities&Application

Symbol

Hardness
HS

Tensile Strength
MPa

Bending
Strength
MPa

Dimension
MM

Unit N.W
KGS

Application

SG?

50-70

=320

500-700

?300-1300

500-35000

Rolls for finish stands of light section mills, bar and wire rod mills, hot narrow strip mills and temper mill.

SG?

55-70

=320

500-700

SG?

60-70

=320

600-800

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Kaida Roll Group

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